01
SENSE
Collect signals, process data, context, operator observations, and missing-information cues.
Manish Sharma Lab
Sense -> Model -> Decide -> Verify
Industrial AI becomes useful when it does more than produce a confident output. It must stay connected to the signals it observed, the model assumptions it used, the decision it recommends, and the evidence that can verify the outcome.
Four-stage loop
This is a practical operating model for public industrial-AI work, not a claim to own a new discipline.
01
Collect signals, process data, context, operator observations, and missing-information cues.
02
Combine machine learning, engineering rules, uncertainty, constraints, and traceable assumptions.
03
Structure recommendations, trade-offs, risk priorities, next actions, and human-review boundaries.
04
Connect decisions to inspection, measured outcomes, feedback loops, and physical evidence.
Principles
The model is useful only when the decision path remains inspectable.
Applied proof
The established public proof domain for this thesis is AI for Laser Metal Deposition and Directed Energy Deposition at Exafuse.
Signals from LMD/DED systems can expose instability candidates, drift, and review points.
A melt-pool signal can support awareness, but it does not prove final part quality by itself.
Geometry indicators can guide process review and machining planning when tied to inspection evidence.
Material, damage, access, tolerance, inspection, and criticality must remain visible before a recommendation hardens.
Known facts, missing information, assumptions, risks, and next steps should be separated.
LMD, DED, cladding, SLM/LPBF, machining, replacement, or no repair should be compared with explicit trade-offs.
Dimensional checks, NDT, material evidence, and expert review close the loop where risk requires it.
Use with
These links connect the operating model to existing LMD/DED frameworks, evidence, and RFQ resources.
Operating model